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Completed Projects

Lanxess India Pvt Ltd - Thionyl Chloride Expansion

Lanxess India Pvt Ltd - Thionyl Chloride Expansion

Lanxess, a global leader in speciality chemicals and intermediates, was doubling their Thionyl Chloride plant capacity at Indian state of Madhya Pradesh. ESSES, equipped with sophisticated engineering softwares, has successfully completed process & mechanical design for some of the critical process equipments.

Platinum Biofuels Sdn Bhd, Malaysia – Technology up-gradation for bio diesel plant

After successful de-bottlenecking of their bio-diesel plant, Platinum has awarded us with another project – that of technology up-gradation & detail engineering for the same. Process intensification using sophisticated Hydrodynamic cavitation and ultrasound technologies shall result not only in higher capacities from current infrastructure but also better efficiencies on raw material consumptions and lower energy costs.

Chemcon Specialty Chemicals Pvt Ltd, Vadodara- Pharma Intermediate Plant

With our expertise in Chlorination technologies, ESSES is awarded a brown field project of manufacturing advance intermediates required in Pharmaceutical industry. ESSES is offering Basic and Detail engineering services and also acting as the Project Management Agency.

IOT Group: Operating philosophy & control logic for oil terminals

IOT Design & Engineering, is a joint venture between Indian Oil Corporation one of India's largest oil & gas companies - and Germany's Oiltanking GmBH - one of the world's biggest independent petroleum & chemical storage providers. IOT's domain expertise is in oil terminals and upstream services. ESSES has been a preferred partner in developing operating philosophy & control logic for various oil terminals being executed by IOT - in India as well as in GECC.

Umicore Anandeya Pvt Ltd, Goa - Detail Engineering of Zinc Oxide plant

Umicore is the world leader in Zinc metal & Zinc Oxide and had recently started their Indian manufacturing operations. ESSES was providing detail engineering support for electrical systems & utility piping for their upcoming plant of Zinc Oxide.

Platinum Biofuels Sdn Bhd - De-bottlenecking of Bio diesel plant

Platinum is a leading producer of Palm Methyl Esters (PMEs), popularly know as bio-diesel, in Malaysia. Its manufacturing facility was facing a few bottlenecks, especially in the economically critical process of Methanol recovery. ESSES promptly identified the trouble spots and arrived at its trademark optimal solutions. The end result was doubling of plant capacity with very minor cost and time implications for the client.

Specialist Services, Dubai - Design of Recycle type cyclone separator

Specialist Services is a global provider of a variety of well test, process and skid mounted equipment solutions in the oil and gas industry. ESSES was assigned with the job of process and mechanical design of a recycle type cyclone separator for 3-phase separation of oil and water from gas. Design of this very high pressure (2200 psi-g) vessel was carried out within a very short span of time to the satisfaction of the client.

AKER Powergas India Pvt Ltd - RIL's Pure Terephthalic Acid plant

AKER once again trusted us with a sub-contract for a part of detail engineering package of Reliance Industries Ltd's upcoming PTA plant at Dahej, India. This would be the biggest PTA plants in the world when it's commissioned; and ESSES is very proud to associate with Aker in detail engineering activities of this prestigious project.

AKER Powergas India Pvt Ltd - Industrial Gasification & Liquefaction

ESSES was awarded a sub-contract for developing a part of FEED (Front End Engineering Design) package of a coal gasification plant planned in Wyoming – USA. As our scope involved development of critical process engineering deliverables, we entered into a secrecy agreement with the client. ESSES has seamlessly merged with AKER team to develop more than 300 P&IDs and process data sheets for this project. We proudly claim to have not only met the deadlines, but also achieved the set quality targets of first schedule of deliverables.

Talli Godavari Fine Chemicals Pvt Ltd, Hyderabad - Multi product Pharma Intermediate plant

With the success of their Anhydrous Aluminium Chloride plant, the client trusted us with detail engineering of their second plant which was to have multi product synthesis capabilities. It included various unit processes like Friedel-crafts Acylation, Sulphonation and Chlorination as well as many unit operations like distillation, filtration and drying. ESSES successfully carried out the detail engineering for this project and the plant is in operation since the end of 2010.

Talli Godavari Fine Chemicals Pvt Ltd, Hyderabad - Anhydrous Aluminium Chloride expansion

Our scope was process and detail engineering as well as project management. The plant was already producing Anhydrous Aluminium Chloride at a small scale, and the technology needed up-gradation to cater to stringent market demands. ESSES not only managed a timely completion of project, but as know-how suppliers, helped the client keep capital costs in check with our optimal designs.ESSES, by way of their designs, ensured an operational flexibility which is a must for such plants of smaller scales, without compromising on product quality. The expansion from 120 TPM to 300 TPM was successfully completed in August 2010.

Teknowchem Engineers Pvt Ltd - Detail Engineering of unloading tank farm

ESSES was awarded a sub-contract for detail engineering of LDO unloading tank farm, for an upcoming cement plant in the Indian state of Rajasthan. Our scope included Piping, Electrical and Instrument engineering. ESSES successfully completed the detail engineering package, well ahead of the given deadlines.

Kanoria Chemicals & Industries Ltd - Material handling system for Anhydrous Aluminium Chloride plant

KCIL is one of the biggest Caustic-Chlorine players and a leading manufacturer of Anhydrous Aluminium Chloride in India. This product is highly sensitive to moisture and slightest exposure to atmosphere reduces its purity, liberating highly corrosive Hydrogen Chloride gas. ESSES was trusted with the assignment of designing a material handling system from reaction section to final packing section of the plant; which would maintain desired purity levels and also achieve a favourable size gradation in the final product. ESSES designed a closed system consisting of crushers, screw conveyors, bucket elevators and vibrating screens having dry air blanketing arrangement.

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